The mantrip reaches #1 section where it slows to stop. The foreman asks one of the men to give a quick prayer for the crew. “Our heavenly father, watch over us today as we do our work, watch over our families and all the men who are here to feed them. May we each work safe under your watchful eye as you guide us through yet another shift. We ask for this in Jesus’ precious name. Amen.” One by one the men turn on their cap lamps and force themselves off of the low seats. Some stretch and yawn after napping on their way in. The air is cool and the smell of the mine is thick around them. The entries are white and black, white where the rock duster has coated the ribs (mine walls) and top, and black where the pressure of the mountain has caused the coal to flake off.
The repairman sets off to turn on the trickle dusters that provide a cloud of rock dust down the returns. Just outby, and the next entry over, the conveyor belt starts up. The sound of metal splices clanging on each roller approaches the feeder then goes back outby. The pinner men throw their day’s supplies on the deck of the roof bolter: a bucket of roof drill bits, a few rags, some bottles of water, a few sticks of yellow chalk and their dinner buckets. The orange paint of the Fletcher roof bolter can be seen here and there through the grey filth that has clung to the grease and hydraulic oil coating the machine. The bolter deck is a mess, littered with metal roof bolts, partial boxes of glue sticks, pans, metal plates, temporary roof jacks, and a slew of empty Pepsi bottles and snack wrappers from the prior shift. The pinner men spend the first 45 minutes getting things ready, filling their glue boxes with tubes of resin, going through the various pieces of drill steel to get rid of what’s bent or broken.
The pinner men are loading roof bolts from the pallet onto the top of the bolter when the roar of the miner begins just a few entries over. The dust it generates ebbs by in the last open cross cut just in front of the roof bolter t-bar, evidence the mine fan is running and there is plenty of ventilation to carry dust and the methane away from the face and down the returns. Now it’s just a waiting game. The pinner men go to the entry where the miner is cutting and kneel down by the rib, watching the miner man finesse the controls of the remote, commanding the 40 ton machine to do his will. The top is hard in spots, causing the machine to bounce violently and fling orange sparks from the miner bits. The miner man sets the stab jack to hold it steady. From behind them the sound of a shuttle car’s tram motors fill the entry as it makes the turn out of the cross cut and pulls under the tail boom of the miner. The miner man starts up chain conveyor of the miner, and with sheer skill loads the car without spilling any coal on the ground, all while continuing to cut ahead. The sound of the conveyor is deafening. The faint ring of a bell signals the miner man that the car is full and he shuts off the conveyor. The tram motors on the shuttle car wind up to take another load of coal to the feeder as the miner man yells back to the buggyman “One more,” letting him know there’s just one more car to fill before he backs the miner out of the first cut of the day. The pinner men go back to their machine and get ready to move.
It seems impossible to move a 21 foot long machine around 90 degree corners with entries only twenty feet wide, but the machine will turn on a dime. The power cable that supplies electricity to the machine pulls off the reel as they move forward into the fresh cut just made by the miner. One man hangs the power cable from the roof bolts in the intersection behind them using pieces of wire. If they don’t get the cable up off the ground, someone will run over it with another machine and blow the cable.
With the cable hung they put in their earplugs and begin making up their bolts. One by one they slide metal bolt plates and pizza pans onto each bolt. The entry is five and half feet high so they don’t have to bend their bolts. They both peer into the inky black of the newly cut entry looking and listening for cracking, sounds that the top is working and could fall in on them. They turn on the machine again and the left side man uses the inch tram controls to move it forward while the right hand man motions him up to align the paint mark on the T-Bar with the last row of bolts. He pushes the lever to set the ATRS, or Automated Temporary Roof Support which will hopefully keep the roof from collapsing on them while they secure it with bolts. They mark their four foot centers on the top using chalk fastened to the end of four foot PVC pipes, then swing the drill head out, put drill steel to roof, and bore the first hole of the shift into the slate above their heads.
They begin a process that will be repeated over a hundred times in the next ten hours, bore the hole, insert the tube of epoxy glue, push the roof bolt into the hole and spin it to mix the glue and set the bolt. The top is soft and drills quickly, the suction is good and there aren’t any cracks to high up when the test hole is drilled. One bolt after another goes into the top and the sweat starts pouring form under their hard hats. One down, 200 more to go before the shift end…maybe 350 if nothing breaks down. Hot drill steel, hot hydraulics, another day in the mine.
A hundred miles away the coal company executives are getting ready. A man wearing a suit costing more than a coal miner’s monthly wages hears the company helicopter landing outside the office. He joins three other company executives for the trip. The Bell Jet Ranger lifts off while the men talk among themselves through their headsets. Other people would be thrilled to see the land below, but these men have become used to it.
A few minutes later they set down at the airport where the corporate jet has been prepped for flight. The plush leather seats are ready to bare their passengers in comfort. Clearance is given for takeoff and the turbine engines scream to full throttle. Reaching altitude the view is breathtaking out the small windows of the multi-million dollar jet but just as in the helicopter, it’s routine, no need to look out. In only a few hours they will be a thousand miles away meeting with an electric company’s executives to discuss the future of their businesses over lunch.
Each plate costs nearly a hundred dollars at the fine restaurant where they dine. Exquisite cuisine surrounded by the beautiful atmosphere of a fine dining establishment. A pianist plays Gershwin in the background, smiles surround the table while the men joke and laugh about whatever comes to mind.
The miner man has cut entries 4, 5, and 6 and has moved across to start cutting 3, 2, and 1. The pinner men are a couple of rows from finishing up 5 and are falling behind. The scoop man has cleaned up 4 entry and is scooping the feeder while he waits. His face is completely black from taking down and hanging ventilation curtains covered in coal dust.
The roof bolter’s massive hydraulic system has heated up to full temperature and the men have stripped down to their t-shirts to stay cool. Every man is black by now, everyone’s shirts are soaked with sweat. The foreman asks the 3rd car man to float the buggy men out so they can get a quick bite to eat. The foreman is hoping to get 15 cuts to impress the superintendent outside and keep his job secure.
Business is done, the prices are set. Profits are going to get higher and the shareholders will be happy. Maybe this year the CEO will get a 5 million dollar bonus… Back to the airport, back onto their private jet, back to their office, back into their Mercedes and back to their homes.
The evening shift has come in; a set of clean faces to take over the equipment. Worn out and eager to go home the pinner men go to the man trip to join the rest of their crew. The foreman pulls out his pocket notepad and starts taking down the numbers: how many trips each shuttle car made from the miner to the feeder, how many cuts the miner man made, how many bits had to be changed and how many bolts were put in the top. The mantrip fires up, the men head outside.
Press the right numbers in the keypad and the ornate iron gate swings open. The fountain in front of his home has become just another bit of stone and water, the stained glass front door just another obstacle. A glass of scotch, a glance at the stock numbers on the flat screen, a few words to his wife and children is just about it before he heads to his office. He makes a few phone calls from behind his large oak desk to find out how things had gone. How many tons were mined today? How many trains were loaded? Good numbers. The company lawyers are still having trouble getting a few strip mining permits because of the environmentalists, but it’s nearly election time and the money the company has put into political campaigns and rallying the miners to be “Friends of Coal” will hopefully get that turned around. The new friends in the nation’s capitol might even help with some of the safety regulations coming down the pipeline so the production speed will remain the same. A few tweeks to the labor laws might also help with workers compensation issues.
The men see the light of the outside ahead and finally they are in the open air again. The sunlight makes them squint and the smell of life is once again in the air, replacing the musty dank smell of the mines. They head to the locker room, change clothes, clean their hands and get in their old work trucks. A forty-five minute drive through mountain roads, dodging coal trucks along the way, brings him home. His children are happy to see him, his wife is relieved he’s safe at home. Supper is almost on the table and a hot shower awaits. Black dust is sent down the drain and black mucus is blown from the nose. A good meal, a few minutes playing with the kids, and then a few hours resting on the couch in front of the TV before bed. 4:30 a.m. will come again shortly. Another trip into the mine, another shift at the head of a roof bolter, another day’s worth of dust in the lungs and wear and tear on the body.